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Fabrication
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Millstadt, IL · St. Louis area

Custom sheet metal fabrication near St. Louis

Brackets, panels, enclosures, covers, trays and complete assemblies — cut, formed, welded and put together in our own shop in Millstadt, Illinois, about 20 minutes from downtown St. Louis.
Send your files for a quoteTalk to our team
Laser sheet size
5′ × 10′
Panel bending length
98″
Press brake bending length
10 ft
Cut, form, weld, assemble
1 shop
A laser-cut and formed steel bracket made at EMSV Fabrication

How a sheet metal part moves through our shop

Most parts start on the laser: our Trumpf laser cuts the flat blank, holes and cut-outs from sheets up to 5′ × 10′. Laser-cut parts are cleaned up before they move on.

Hardware goes in while the part is still flat — press studs, threaded press nuts and blind studs on our press stud inserter, plus tapped holes and countersinks.

Then the part is formed. Panels, doors, covers and enclosure parts go on our Salvagnini P4 automatic panel bender; brackets, channels and longer or heavier parts go on our 110-ton, 10 ft Amada CNC press brake. We pick the machine for each part.

Parts that need welding go to our Lincoln TIG cell, and decorative welds are blended on the grinding benches. Finished parts can be assembled here, so you get one delivery from one shop.

What we make

  • Brackets, gussets and mounting plates
  • Electrical enclosures, junction boxes and sub-panels
  • Panels, doors, covers and lids
  • Trays, pans, shelves and chassis
  • Weldments and complete assemblies
  • Architectural metal and large art pieces

From one prototype to a production run

We are set up for one-off prototypes, short runs and high-volume work. Send a DXF, STEP or STL file — or any other CAD file, a PDF drawing or a sketch — and our team will quote it. Every order is reviewed by a real person before it goes into production, and we reach out if anything in the file needs attention.

In our shop

The machines that do the work

Questions

A DXF of the flat part, or a 3D model as STEP (.step / .stp) or STL, is best. SolidWorks, Inventor, Fusion, IGES, DWG and other CAD files, PDF drawings and sketches are welcome too — our team quotes those by hand.

Mild steel, stainless steel, aluminum and galvanized steel sheet. Our CNC router also cuts aluminum, plastics, wood and carbon fiber.

Our shop is at 604 S Mulberry St in Millstadt, IL, about 20 minutes from downtown St. Louis. You can pick your parts up at the shop, Monday to Friday from 9am to 5pm, or ask us about shipping.

Local to St. Louis and the Metro East

Our shop is at 604 S Mulberry St, Millstadt, IL 62260 — about 20 minutes from downtown St. Louis and close to Belleville, Columbia and Waterloo. Pick your parts up at the shop (Mon–Fri · 9am–5pm) or ask us about shipping.

Directions and contact

Get it made

Send us your part

Send a DXF, STEP or STL file, any other CAD file, a PDF drawing or a sketch — our team reviews every part and gets back to you with a quote.

Send your files for a quoteTalk to our team